Services & Applications

Polymer Machining

Laser Micromachining Polymer Machining (Polyimide (Kapton), PEEK, PET (Mylar), polycarbonate and others) Changing a work surface with light

Laser micromachining of Kapton tubing
  • Type of polymer being micromachined and its absorption spectrum are critical in determining the optimal laser source to use.
  • Typically, matching the low transmission point of a given material to the corresponding laser wavelength yields the most favorable results.
  • UV Lasers produce “cooler” excitation in polymers, which results in an extremely clean cut quality with a minimal heat-affected zone (HAZ).
  • Key considerations when choosing the appropriate laser source include desired cut quality, feature size and throughput.
  • There is a wide spectrum of process parameters that can be optimized in order to meet quality and cost targets. For example, shorter laser pulses can improve cut quality and reduce the heat-affected zone.
  • The smallest feature size achievable with a UV laser source is about 1 micron.
  • Potomac stocks many types of polymers including Dupont Kapton (polyimide), Mylar (PET), PEEK, Polycarbonate and others.
  • Potomac has almost every laser wavelength in-house, including UV systems at 193nm, 248nm and 355nm.
  • Potomac can offer expedited Polymer Machining services with turnaround times as quick as 24–48 hours.
Precision fabrication of wells.
POTOMAC RPM

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