Services & Applications

Thin Metal Foils

DuPont Kapton polyimide films are among the most versatile materials available and are extensively used in industries such as medical, biotech, aerospace, automotive, and photovoltaics.

Small holes in thin metal foils.

Potomac Photonics is the leader for processing precision Kapton parts. Our rapid turnaround will have your parts within a day or two….

Thin metal foils are among the most versatile materials available and are extensively used in industries such as electronics, aerospace, medical devices, automotive, and more. Potomac Photonics, now a part of Goodfellow, has developed a broad range of manufacturing technologies to process thin metal foils, offering expertise that is second to none for fabricating both complex and simple parts on a prototyping or production basis. Being part of Goodfellow allows us to source any thin metal foil to meet your specific material requirements.

Our advanced laser technology can precisely machine (cutting, patterning, layering, etc.) every type of thin metal foil material, including:

  • Stainless Steel Foils
  • Aluminum Foils
  • Copper Foils
  • Titanium Foils
  • Nickel Foils
  • Precious Metal Foils (Gold, Silver, Platinum)
  • Alloy Foils
  • Customized Metal Foils
  • And Many More…

Applications Suited for Thin Metal Foils

Our precision laser cutting capabilities make our thin metal foils ideal for a wide range of applications where accuracy and reliability are paramount. Whether you’re developing intricate components for electronics, specialized parts for aerospace, or precision devices for medical use, Potomac Photonics provides the expertise and technology to meet your specific needs.

  • Electronics and Electrical Components: Thin metal foils are essential in manufacturing flexible circuits, EMI/RFI shielding, and connectors due to their excellent electrical conductivity and precise tolerances.
  • Aerospace and Defense: Lightweight and strong, metal foils are used in sensors, shielding, and other critical components where performance is crucial under extreme conditions.
  • Medical Devices: Precision-cut metal foils are used in surgical instruments, implants, and diagnostic equipment, where biocompatibility and precision are essential.
  • Automotive Industry: Thin metal foils are utilized in battery components, sensors, and fuel cells to improve efficiency and performance.
  • Energy Sector: Metal foils play a key role in solar panels, fuel cells, and battery technologies due to their conductive and durable properties.
  • Industrial Applications: Used in gaskets, shims, and spacers, thin metal foils provide precise thickness and durability required in machinery and equipment.

Why Choose Potomac Photonics for Your Thin Metal Foil Needs?

  • Access to a Wide Range of Materials: As part of Goodfellow, we can source any thin metal foil, ensuring you get the exact material required for your application.
  • Precision Laser Cutting: Achieve exacting tolerances and intricate designs with our state-of-the-art laser micromachining technology.
  • Rapid Turnaround: Get your custom metal foil parts quickly without compromising on quality.
  • Expertise: Benefit from our extensive experience in processing a wide variety of thin metal foils.
  • Custom Solutions: We work closely with you to develop metal foil solutions tailored to your unique applications and requirements.
  • Layer Bonding: Seamlessly bond different metal foil layers for complex, multi-functional assemblies.

Contact Potomac Photonics today to discuss your thin metal foil needs and discover how our precision laser cutting services can enhance your electronics, aerospace, medical device, or industrial projects.

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